SMT Solutions
Comprehensive Electronic Manufacturing Services
Our EMS & SMT Capabilities
Advanced electronic manufacturing with precision and quality
Nikoji Technologies provides comprehensive Electronic Manufacturing Services (EMS) with a focus on Surface Mount Technology (SMT). Our state-of-the-art manufacturing facility is equipped with advanced SMT production lines capable of handling components as small as 01005 (0.4mm × 0.2mm) with high-precision placement.
From prototype to high-volume production, we deliver high-quality PCB assembly services for a wide range of industries including industrial automation, telecommunications, medical devices, and consumer electronics. Our experienced team ensures that your electronic assemblies meet the highest quality standards while optimizing for manufacturability and cost-effectiveness.
Our SMT Assembly Process
Design for Manufacturability (DFM)
We analyze your PCB design for manufacturing feasibility and provide recommendations to optimize for production efficiency and quality.
Component Procurement
Our procurement team sources high-quality components from authorized distributors to ensure authenticity and reliability.
Solder Paste Application
Precision stencil printing applies the exact amount of solder paste needed for reliable connections.
Component Placement
High-speed pick-and-place machines precisely position components on the PCB with optical alignment verification.
Reflow Soldering
Controlled reflow ovens create reliable solder joints under precise temperature profiles optimized for each assembly.
Automated Optical Inspection (AOI)
Advanced AOI systems verify component placement, solder joint quality, and detect potential defects.
Testing
Comprehensive testing including In-Circuit Testing (ICT), Functional Testing, and environmental stress screening.
Manufacturing Capabilities
PCB Assembly
- Surface Mount Technology (SMT)
- Through-Hole Technology (THT)
- Mixed Technology Assembly
- Ball Grid Array (BGA) Assembly
- Fine-Pitch Components
- Lead-Free & RoHS Compliant
Board Complexity
- Up to 16-layer PCBs
- High-density interconnect (HDI)
- Flex and rigid-flex circuits
- RF and microwave circuits
- High-speed digital designs
Testing & Quality Assurance
- Automated Optical Inspection (AOI)
- X-ray Inspection for BGAs
- In-Circuit Testing (ICT)
- Functional Circuit Testing (FCT)
- Environmental Stress Screening
- Thermal Imaging Analysis
Value-Added Services
- Box Build Assembly
- Conformal Coating
- Potting & Encapsulation
- Custom Cable Assembly
- Product Packaging
- Supply Chain Management
Our EMS Service Offerings
Comprehensive solutions for electronic manufacturing needs
Prototype & NPI Services
Rapid prototyping and New Product Introduction services to help you validate designs and accelerate time-to-market. Our dedicated prototyping team works closely with your engineers to refine designs for production.
- Quick-turn prototyping
- Design for Manufacturability (DFM) analysis
- Component engineering support
- Process development for new technologies
Mid-Volume Production
Flexible manufacturing solutions for mid-volume production runs, offering the perfect balance between quality, cost, and time-to-market. Our optimized processes ensure consistent quality and on-time delivery.
- Optimized production setup for medium volumes
- Flexible scheduling and batch sizes
- Comprehensive testing protocols
- Inventory management solutions
High-Volume Manufacturing
Streamlined production processes for high-volume manufacturing with emphasis on efficiency, consistency, and cost optimization. Our automated systems and lean manufacturing principles ensure competitive pricing for high volumes.
- Highly automated production lines
- Statistical process control
- Dedicated production cells
- Supply chain optimization
Box Build Assembly
Complete system assembly services from PCB to finished product, including mechanical assembly, integration, and functional testing. We handle the entire process from component procurement to final packaging.
- Mechanical assembly and integration
- Cable and harness assembly
- System-level testing
- Custom packaging solutions
Product Lifecycle Management
Comprehensive support throughout the entire product lifecycle, from design and production to end-of-life management. We help you navigate component obsolescence and design revisions as your product evolves.
- Component lifecycle monitoring
- Obsolescence management
- Design revisions and updates
- End-of-life planning and support
Supply Chain Management
Strategic management of your supply chain to ensure material availability, cost efficiency, and risk mitigation. Our procurement team leverages industry relationships to secure components even during shortages.
- Component sourcing and procurement
- Inventory management
- Just-in-time delivery
- Supplier qualification and management
Quality & Certifications
Commitment to excellence in electronic manufacturing
At Nikoji Technologies, quality is integrated into every aspect of our manufacturing process. We maintain a comprehensive quality management system and adhere to industry standards and best practices to ensure that every product meets the highest quality standards.
Our Quality Processes Include:
- Incoming material inspection and verification
- Automated optical inspection (AOI) for 100% of assemblies
- X-ray inspection for BGA and hidden solder joints
- In-process quality checks at critical production stages
- Environmental testing and stress screening
- Functional testing of completed assemblies
- Statistical process control and continuous improvement
- Traceability of components and processes
Certifications:
ISO 9001:2015
Quality Management System
IPC-A-610
Acceptability of Electronic Assemblies
IPC J-STD-001
Requirements for Soldered Electrical and Electronic Assemblies
RoHS Compliant
Restriction of Hazardous Substances
Industries We Serve
Specialized electronic manufacturing for diverse applications
Industrial Automation
Control systems, sensors, HMI interfaces, and specialized electronics for factory automation and industrial processes.
Medical Devices
FDA-compliant manufacturing for patient monitoring, diagnostic equipment, and therapeutic devices.
Telecommunications
Network infrastructure components, communication modules, and high-speed data transmission equipment.
Energy Management
Smart grid components, energy monitoring systems, and power conversion electronics.
Security & Defense
Reliable electronics for security systems, surveillance equipment, and specialized defense applications.
Transportation
Robust electronics for automotive, railway, and fleet management applications in demanding environments.
Ready to Discuss Your Electronic Manufacturing Needs?
Contact us today to learn how our SMT and EMS solutions can support your product development and manufacturing goals.
Request EMS Consultation