Expert industrial automation solutions Transparent pricing • Guaranteed satisfaction

Our Design & Development Process

Transforming concepts into reality through methodical engineering

01

Requirements Analysis

We begin by thoroughly understanding your needs, challenges, and objectives. This phase involves intensive discussions, site visits, and analysis of existing systems to establish clear project requirements.

  • Stakeholder interviews and workshops
  • Current system evaluation
  • Technical requirements documentation
  • Feasibility analysis
02

Conceptual Design

Based on requirements analysis, we create conceptual designs that outline the proposed solution architecture. This provides a high-level view of the system components and their interactions.

  • System architecture diagrams
  • Component selection
  • Preliminary control strategies
  • Concept visualization
03

Detailed Engineering

Our engineering team develops detailed designs for all aspects of the system, including electrical schematics, mechanical layouts, control logic, and user interfaces.

  • Electrical schematics and panel layouts
  • PLC and HMI programming specifications
  • Mechanical design and 3D modeling
  • Network architecture and cybersecurity planning
04

Implementation

We bring the designs to life through expert implementation, including control panel fabrication, PLC programming, HMI development, and system integration.

  • Control panel assembly
  • PLC and HMI programming
  • Network configuration
  • Database and SCADA implementation
05

Testing & Validation

Rigorous testing ensures that all systems function according to specifications. We perform factory acceptance testing (FAT) before deployment and site acceptance testing (SAT) after installation.

  • Component and subsystem testing
  • Factory acceptance testing
  • Site acceptance testing
  • Performance validation
06

Deployment & Commissioning

Our experienced field engineers handle system installation, commissioning, and startup to ensure a smooth transition to operational status.

  • On-site installation
  • System commissioning
  • Operator training
  • Process optimization
07

Documentation & Support

We provide comprehensive documentation and ongoing support to ensure long-term system reliability and performance.

  • As-built documentation
  • Operation and maintenance manuals
  • Training materials
  • Ongoing technical support

Our Design & Development Expertise

Comprehensive capabilities across multiple engineering disciplines

Control System Design

Design of PLC-based control systems, SCADA systems, and distributed control systems for industrial applications.

Electrical Engineering

Electrical system design including power distribution, motor control, and electrical panel design to UL standards.

Software Development

Development of custom software applications, HMI interfaces, data acquisition systems, and reporting solutions.

Process Automation

Design of automated production lines, material handling systems, and process control systems for manufacturing.

Network Architecture

Design of industrial networks, OT/IT integration, and secure remote access solutions for distributed systems.

Data Management

Design of data collection, storage, and analysis systems for production tracking and business intelligence.

Recent Design & Development Projects

Innovative solutions delivered for diverse industrial applications

Automated Assembly Line Control System

Designed and implemented a comprehensive control system for an automotive components assembly line, featuring 12 PLC-controlled stations with integrated vision inspection and RFID tracking.

Completed: March 2023 Automotive Manufacturing

Process Control SCADA System

Developed a plant-wide SCADA system for a chemical processing facility, integrating multiple PLC systems, implementing batch control, and providing comprehensive data collection and reporting.

Completed: November 2022 Chemical Processing

Robotic Pack-out System

Designed and implemented a robotic packing system for a food processing plant, featuring vision-guided pick-and-place robots, integrated conveyor control, and automated quality inspection.

Completed: July 2023 Food Processing

Start Your Next Design & Development Project

Let our team of experts transform your concepts into reality with innovative engineering solutions.

Discuss Your Project